1996-2003 POLARIS SPORTSMAN / XPLORER / WORKER 400 & 500 ATV SERVICE REPAIR MANUAL

1996-2003 POLARIS SPORTSMAN / XPLORER / WORKER 400 & 500 ATV SERVICE REPAIR MANUAL ( 1996 1997 1998 1999 2000 2001 2002 2003 )

This is the Service Repair Manual for the POLARIS /SPORTSMAN / XPLORER / WORKER 400 & 500 ATV.
Models Covered:
1996 Sportsman 500
1997 Sportsman 500
1997 Xplorer 500

1998 Sportsman 500
1998 Worker 500

1999 Sportsman 500
1999 Worker 500
1999 Sportsman 500 RSE

2000 Sportsman 500
2000 Worker 500
2000 Sportsman 500 RSE
Sportsman 500 Remington Special Edition (Cam ouflage color scheme).

2001 Sportsman 400
2001 Sportsman 500 DUSE
2001 Sportsman 500 H.O.
2001 Sportsman 500 HO

2002 Sportsman 400
2002 Worker 400 (International)
2002 Sportsman 400 ASEI
2002 Sportsman 400 DUSE
2002 Sportsman 500 H.O .
2002 Worker 500 (International)
02 Sportsman 500 RSEl
02 Sportsman 500 DUSE1
02 Sportsman 500 H.O. Desert
02 Sportsman 500 H.O.Freedom

2003 Sportsman 400
2003 Sportsman 500 H.O.
2003 Sportsman Ducks Unlimi ted Special Edition (DUSE)
03 Sportsman Remington Special Edi tion (RSE )
03 Sportsman 400
03 Sportsman 400 Desert

This is the same type of service manual your local dealer will use when doing a repair. The manual has detailed illustrations and step by step instructions and contains everything you will need to repair, maintain, rebuild, refurbish or restore your ATV. All diagnostic and repair procedures are covered. The pages are printable. Just print it out and take it with you into the garage or workshop. Using this repair manual is an inexpensive way to keep your ATV working properly.

DETAILED CONTENTS (TABLE OF CONTENTS):
============================

CONTENTS
QUICK REFERENCE DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . IX
CHAPTER ONE .
GENERAL INFORMATION
Manual organization
Notes, cautions and warnings
Safety first
Cleaning parts
Handling gasoline safely
Service hints
Torque sped fication s
Fas teners
Lubrica nts
Threadlocking compound
RTV gasket sealant
CHAPTER TWO . . . . .
TROUBLESHOOTING
Operatin g requirement s
Troubleshooting instruments
Starting the engine
Start ing diffi culties
Engine is difficult to start
Engine starting system
Charging system
Ignition system
Electronic throttle control
.. .. .. . 1
Expendable supplies
—-More and More—-

Total Pages: 500+ pages
File Format: PDF
Language: English

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